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Galvanic Electrochemical Oxygen Analyzer(ppm/percent)

2021-03-251698

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Description

SMART Galvanic Electrochemical trace/percent Oxygen Analyzer uses a Micro-Fuel Cell sensor, which can measure trace oxygen (ppm level) or percentage oxygen (% level), achieving high-precision and high-repeatability oxygen measurement. It is suitable for a variety of industrial process gas monitoring.


Principle

The core of the Galvanic Electrochemical oxygen analyzer is a micro fuel cell sensor, which works on the principle of selective electrochemical reduction of oxygen molecules. Oxygen diffuses into the sensor through a polytetrafluoroethylene (Teflon) membrane, where a reduction reaction occurs at the platinum-catalyzed cathode:

4e- + 4H+ + O2 → 2H2O

When the oxygen is reduced at the cathode, lead is simultaneously oxidized at the anode:

2Pb + 2H2O → 2PbO + 4H+ + 4e-

The overall reaction for the fuel cell is the SUM of the half reactions above:

2Pb + O2 → 2PbO

The electrons released at the surface of the anode flow to the cathode surface when an external electrical path is provided. The current is proportional to the amount of oxygen reaching the cathode. It is measured and used to determine the oxygen concentration in the gas mixture.

If the total pressure increases, the rate that oxygen reaches the cathode through the diffusing membrane will also increase. The electron transfer, and therefore the external current, will increase, even though the oxygen concentration of the sample has not changed. It is therefore important that the sample pressure at the fuel cell (usually vent pressure) remain relatively constant between calibrations.


Application

Air separation and liquefaction

Pure, gaseous hydrocarbon stream monitoring

Emissions monitoring

Protective atmosphere blanketing of primary liquid feedstocks and flammable liquids

Process monitoring of gaseous monomers - vinyl chloride, propylene, butadiene, isoprene or ethylene

Gas purity certification

Semi conductor manufacturing


Advantage

Advanced micro fuel cell, suitable for ppm or percentage level detection.

Suitable for most gas backgrounds.

Insensitive to flow changes.

Strong environmental adaptability, built-in temperature compensation technology.

Strong anti-gas interference capability.

Accurate and reliable measurement, good repeatability.

Rugged and durable design.

Quick installation and easy operation.

The technology is mature, it is widely used, and its cost is relatively low.


Features

• Quick and convenient

    The navigation menu contains 6 languages, which can be operated easily.

    Uses M12 connector to connect with sensor, Plug-and-play.

• Process safety

    7" large size color LCD touch screen, convenient and safe touch operation and debugging

    Large size screen with red flashing alarm, clearly visible from long distances and in dark areas

    Alarm immediately, safe the process

    Using M12 connector to connect with sensor, no risk of wrong connection

• Data alarm record

    Real-time data curve display

    Record function for up to 6000 alarms

• Optional mass flow measurement and controller

• Expert calibration function

   Multi-point calibration function up to 9 point

• Powerful self-diagnosis function

    Built-in heartbeat monitoring function and watchdog

    Monitor the status of analyzer and sensors, and promptly remind customers to take necessary maintenance

    High-standard hardware and software security and password protection

• Powerful control function

    High(low) limit control function

    Optional: Timer control(automatic cleaning) function

    Optional: analog PID control function

    Optional: PWM control function

• Flexible fieldbus communication functions for IOT4.0

    Optional fieldbus MODBUS, HART, Foundation Fieldbus FF, PROFIBUS PA, PROFIBUS DP, etc.

bus


Background Gas Compatibility:

NOChemical NameFormulaOEC-x seriesOEC-xA series
1Acetic Acid (vapor)CH3COOHNot SuitableSuitable, Liquid   Filter Suggested.
2Acetone (vapor)(CH3)2COSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
3AcetonitrileC2H3NSuitableNot Suitable
4AcetyleneC2H2SuitableSuitable
5AcrylonitrileC3H3NSuitableSuitable
6AirN2+O2+ArSuitableSuitable
7AmmoniaNH3Limited use 2-3 hrs   daily; flush with N2Not Suitable
8ArgonArSuitableSuitable
9ArsineAsH3Not SuitableNot Suitable
10BromineBrNot SuitableNot Suitable
11Butadiene (shorter   Life)C4H6Limited life 3-4   monthsNot Suitable
12ButeneC4H8SuitableSuitable
13ButaneC4H10SuitableSuitable
14Carbon DioxideCO2Suitable < 5000   PPM CO2Suitable
15Carbon DisulfideCS2Suitable < 1000   PPM CS2Suitable
16Carbon MonoxideCOSuitableSuitable
17Carbon TetrachlorideCCl4SuitableNot Suitable
18Chlorinated   HydrocarbonsC+H+ClSuitableSuitable
19ChlorineCl2Not SuitableNot Suitable
20Chloro-fluorocarbonsH+F+Cl+CSuitableSuitable
21CyclopentaneC5H10Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
22DiboraneB2H6Suitable; remove B2H6   > 15 PPMSuitable; remove B2H6   > 15 PPM
23Dimethyl Ether   (vapors)C2H6OSuitableNot Suitable
24EthaneC2H6SuitableSuitable
25Ethyl AcetateC4H8O2SuitableSuitable
26EthyleneC2H4SuitableSuitable
27FluorineF2Not SuitableNot Suitable
28Formaldehyde (vapors)CH2OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
29HeliumHeSuitableSuitable
30HeptanesC7H16Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
31Hexanes (shorter   Life)C6H14Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
32HydrocarbonsH+CSuitableSuitable
33Hydrochloric Acid   (vapors)HClNot SuitableSuitable, Liquid   Filter Suggested.
34HydrogenH2SuitableNot Suitable
35Hydrogen CyanideHCNSuitableSuitable
36Hydrogen FluorideHFNot SuitableNot Suitable
37Hydrogen SulfideH2SSuitable; remove H2S   > 15 PPMSuitable; remove H2S   > 15 PPM
38IodineINot SuitableNot Suitable
39Isopropyl AcetateC5H10O2SuitableSuitable
40Isopropyl Alcohol   (IPA)C6H8OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
41MethaneCH4SuitableSuitable
42KryptonKrSuitableNot Suitable
43Ethanol EtOH (vapors)CH3OHSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
44Methanol MeOH   (vapors)CH4OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
45Methyl Iodide   (vapors)CH3ISuitable; requires   filter, condenses at room tempSuitable; requires   filter, condenses at room temp
46Methyl Mercaptan   (vapors, shorter life)CH4SSuitable, Remove CH4S   > 15 PPMSuitable, Remove CH4S   > 15 PPM
47Methyl Propenoate   (acrylate)C4H6O2Not SuitableSuitable, Liquid   Filter Suggested.
48MTBE (vapors)C5H12OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
49NeonNeSuitableNot Suitable
50Nitric OxideNOLow PPM NO   concentrations onlyPPM NO concentrations   only
51NitrogenN2SuitableSuitable
52Nitrogen DioxideNO2Not SuitableNot Suitable
53Nitrous OxideN2OLow PPM NO   concentrations onlyLow PPM NO   concentrations only
54NOxNO, NO2Low PPM NOX   concentrations onlyLow PPM NOX   concentrations only
55OctafluorocyclobutaneC4F8SuitableSuitable
56OzoneO3Not SuitableNot Suitable
57Pentane (vapors)C5H12Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
58PhosgeneCOCl2Not SuitableNot Suitable
59PhosphinePH3Not SuitableNot Suitable
60PropaneC3H8SuitableSuitable
61Propylene Aldehyde   (vapors)C3H4OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
62Propionic Acid   (vapors)C3H6O2Not SuitableSuitable, Liquid   Filter Suggested.
63PropyleneC3H6SuitableSuitable
64R142bC2H3F2ClSuitableSuitable
65R152aC2H4F2SuitableSuitable
66RadonRnSuitableSuitable
67SilaneSiH4Not SuitableNot Suitable
68StyreneC8H8SuitableSuitable
69Sufuric Acid (vapors)H2SO4Not SuitableSuitable; remove   H2SO4 > 15 PPM
70Sulfur DioxideSO2Low PPM SO2   concentrations onlyLow PPM SO2   concentrations only
71Sulfur Hexafluoride   (limits life)SF6SuitableSuitable
72Tetrafluoroethylene   (vapors)C2F4Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
73Tetrafluoromethane   (vapors)CF4Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
74Tetrahydrofurane   (vapors)C4H8OSuitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
75Toluene (vapors)C7H8Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
76Trimethylaluminum   (vapors)(CH3)6A12Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
77Terpene (vapors,   limits life)(C5H8)nRemove low   concentrations; otherwise Not RecommendedRemove low   concentrations; otherwise Not Recommended
78Vinyl Acetate   (vapors)C4H6O2Suitable, Liquid   Filter Suggested.Suitable, Liquid   Filter Suggested.
79Vinyl Chloride   (vapors)C2H3ClSuitableSuitable
80XenonXeSuitableNot Suitable
81
XyleneC8H10SuitableSuitable

Product datasheet: Electrochemical O2 Analyzer(ppm/percent) , if you need more information, please contact us at info@mzdd.de.


Measurement components and ranges

• O2:         0 ~ 10/100/1000/10000ppm

• O2:         0 ~ 10% / 25% / 100%


Glove boxes, oxygen analyzer, Welding and soldering, Semiconductor, Heat and surface treatment,Combustion plants, porcelain and ceramic firing, Vacuum process control, industrial plasma processes, Test gas generator for laboratory equipment, Oxygen analyzer, Environmental and Process Measurement Technology (CEMS)




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